Industrial test for separation of arsenic from gold-containing flotation concentrate by vacuum pyrolysis

Gold-containing arsenic sulphide concentrate arsenic is present mainly pyrite form. It has many adverse effects on the recovery of gold. When the concentrate containing high arsenic is directly cyanated, the recovery rate of gold is only 60-80%. When a pyrometallurgical process carried out in conjunction with the smelting of copper concentrates these plants and the charge lead smelter, the smelting products are all contaminated with arsenic and refractory and can generate toxic arsenic trioxide. Therefore, the effect of the fire treatment is not ideal.
In order to remove arsenic from the gold concentrate, it is necessary to oxidize the concentrate. However, since non-volatile arsenate and arsenide can be formed, arsenic can not be completely removed by oxidative roasting, and highly toxic arsenic trioxide which is difficult to collect and fusible iron and arsenic which oxidize gold particles are formed. Compound passivation. When cyanidation of iron-containing calcine is carried out, the recovery rate of gold is not high. In order to dissolve the passivation film, some auxiliary operations such as alkali leaching or acid leaching, regrinding, and flotation must be performed.
Vacuum pyrolysis is an effective method for pre-decomposing arsenic from gold-bearing ores and concentrates. The main advantage of this method is that regardless of the amount of arsenic contained in the original concentrate, a high volatilization rate and a non-toxic mixed sublimate of metal arsenic and arsenic sulfide can be obtained.
The laboratory and expanded test results show that when heated in a vacuum, the arsenopyrite will decompose, precipitate elemental arsenic and form pyrrhotite in the residue. Under this condition, the pyrite dissociates, which in turn produces elemental sulfur and pyrrhotite.
When a mixture of arsenic pyrite and pyrite is treated by vacuum pyrolysis, arsenic sulfide is formed due to the interaction of vapor arsenic and sulfur. They are easily precipitated completely in a less large condensing unit.
The gold can then be recovered from the low arsenic containing slag by methods well known. After the removal of gold, the concentrate slag containing non-ferrous metals after vacuum pyrolysis treatment is suitable for smelting in steelworks or lead smelters.
Laboratory and semi-industrial tests have been carried out on gold-arsenic concentrates of various deposits. These concentrates contain: As 2-33%; Fe 9-36%; S 6-33%; SiO 2 5-42%; C 0-23%; Al 2 O 3 2-15%, CaO 0.2- 3%; MgO 0.2-3%; Cu 0-0.6%; Au 20-280 g/ton. The test proves that when the temperature is 650~700 °C and the residual gas pressure is 0.67~1.33 kPa, more than 95% of arsenic can be volatilized from the thin fixed layer and the pseudo liquefied layer. At this time, regardless of the arsenic content in the original concentrate, the arsenic content in the slag is 0.2 to 0.5%. These slag can be recovered from gold by a known method.
According to the proportion of arsenic pyrite and pyrite in the concentrate, the sublimate contains As 64-99% and S 32-1%. This sublimate itself is a mixture of arsenic sulfide and metal arsenic. Mixed sulfides are easily melted in a neutral atmosphere. Therefore, solid solid blocks should be cast for storage and transportation.

Table 1 Test conditions and results
Slag temperature*
°C
Residual pressure
Kilpa
Production capacity
Tons/day
Dry concentrate loading
kg
The amount of slag obtained
kg
Arsenic content in cinder
%
Arsenic volatilization rate
%
620
87.66~9.31
3.30
1850
1503
0.53
93.00
660
6.67~7.33
2.70
1294
1048
0.35
95.10
680
4.00~5.33
2.90
773
627
0.19
97.70

* The temperature of the reaction zone is 40 to 50 °C higher.

In order to volatilize volatile components from loose materials under vacuum conditions, the Institute of Mining and Metallurgy of the Kazakh Academy of Sciences and the National Institute of Rare Metals and the Central Asian Nonferrous Metals Design Institute jointly designed a continuous production The closed heating vibrating conveyor equipment has a processing capacity of 5 tons/B and has been industrially tested.
The arsenic-carbon containing concentrate used in the test contained the following components, %: As 62; SiO 2 24; Fe 6.6; C 18.6; S 15.1; Al 2 O 3 8.8; pseudo specific gravity was 1.48. g/cm 3 .
The arsenic in the concentrate is mainly in the form of arsenic pyrite, while the iron is in the form of pyrite.

Granular composition of concentrate

Particle size, mm content% particle size, mm content%
+2.5 19.4 -0.2+0.16 3.9
-2.5+1.6 4.0 -0.16+0.1 8.45
-1.6+0.63 3.35 -0.1+0.063 10.4
-0.63+0.4 2.5 -0.063+0.05 6.6
-0.4+0.2 2.85 -0.05 38.6

At the time of the test, 4 tons of concentrate with a humidity of 2-2.5% were treated (see Table 1). When the temperature is 660~700 °C and the residual pressure is 6.67~9.31 kPa, the arsenic volatilization rate is 93~955% (the slag contains 0.35~0.53% arsenic). When the temperature is 700~720 °C and the residual pressure is 4.0~5.3 kPa, the slag contains 0.2% arsenic. During the test, the loss of As in the soot was 7.4%.
The reason for the high arsenic content in the soot (see Table 2) is that the temperature of the hot dust collector is insufficient (only 300 ° C). If the temperature of the precipitator is raised to 400 ° C, the amount of arsenic in the soot can be reduced. At this time, the soot and the slag can be combined to send gold.

Table 2 % of concentrate processing products
product
As
S
Fe
SiO 2
Al 2 O 3
CaO
MgO
C
Concentrate
6.20
15.10
16.60
24.70
8.80
0.40
0.40
18.60
Slag
0.20
14.20
19.20
29.10
-
0.50
0.50
22.50
Condensate
61.40
20.60
0.30
6.90
-
-
-
-
Smoke
7.30
12.50
13.60
23.70
6.90
-
-
-

During the vacuum heat treatment, 91.8~92% of the gold is transferred into the slag, 7.8~8% of the gold is transferred to the soot, and about 5% of the gold enters the condensate. About 6% of the silver lost with the condensate loss and balance error. The electricity consumption during the test was 300~350 kWh/ton concentrate.
Based on the results obtained, the raw data of the industrial vibrating vacuum device design was compiled to separate arsenic from the gold-bearing concentrate by vacuum pyrolysis.

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