PROCESS
Drawing → Mold Design → Die Casting → Deburring → Drilling → Tapping → CNC Machining → Polishing → Surface Treatment → Assembly → Quality Inspection → Packing
DESCRIPTION
1. Drawing: Provided by the customer or designed based on samples.
2. Mold: Designed and manufactured in-house to meet specific requirements.
3. Material Options: A360, A380, ADC12, ADC3, AlSi12, AlSi9Cu, ZL102, ZL104, etc.
Production Capacity
1. Automated Die Casting: 2 sets of ABB robotic arms for cylinder head molds, operating 6 molds per shift, producing 1,200 pieces per day. Average of 20 tons of aluminum cast daily.
2. Traditional Casting: Flexible mold replacement, 2 shifts for 10–20 different items. Daily casting capacity of 1,000–2,000 parts.
3. Machining: Six lean production lines for cylinder heads, 24-hour operation. 1,000 finished parts shipped daily. For export parts, 15 CNC machines support hundreds of different components, with over 10,000 unique export parts processed monthly. Total of 1,000–2,000 parts completed daily.
| Product Name | Aluminum Die Casting |
| Material | Aluminum Alloy: A360, ADC12, A380, ZL101, ZL102, ZL114, etc. |
| Surface Treatment | Chrome plating, nickel plating, sand blasting, shot blasting, powder coating, painting, etc. |
| Size & Weight | As per your drawings or samples |
| Equipments | Die casting machines (58T to 800T), CNC centers, milling machines, electropulsing machines, wire cutting machines, mold punching machines, drilling/tapping machines, sandblasting machines, vibration machines, lathes, etc. |
| Service | OEM service available |
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