Most parts manufacturers are constantly striving to boost productivity. In a typical turning operation, the actual machining time of a machine may only account for 36% of the total production time. This makes maximizing the use of expensive machine tools a major challenge. Companies that rely on traditional tool setups at turning centers often waste valuable time through tasks like workpiece conversion, batch setup, insert indexing, and tool changes and maintenance.
To address these inefficiencies, many are turning to advanced solutions like the Sandvik Coromant Capto quick-change system. This system significantly speeds up tool change operations by requiring less than 180 degrees of rotation to clamp and unclamp tools. By implementing this system, companies can save up to 25% in time, increasing overall processing time to 45% and reducing equipment downtime.
The Capto quick-change concept reduces tool change time from an average of 8 minutes to under 1 minute, adding up to 50 hours of production time per tool in the turret. This leads to a short payback period—often just a few months. The system’s modular design simplifies the clamping process compared to conventional setups, making it adaptable to most lathe types. Whether using a standard clamping unit or an integrated turret configuration, there are multiple options available to suit different needs.
For standard machines, the conversion can be done easily without modifying the turret. The integrated turret design also saves space compared to external clamping systems. Additionally, the quick-change system allows blade replacement outside the machine, which is faster than replacing a single insert. It also enables measurements to be taken off-machine, thanks to its high positioning accuracy, minimizing the need for in-machine adjustments.
Manufacturers that require frequent blade changes or operate in small-batch production will find the Capto system particularly beneficial, as it drastically reduces setup times. Overall, the system enhances efficiency, improves profitability, and ensures smoother production flow.
In subcontracting environments, where flexibility and speed are key, the Capto system proves invaluable. A contract machining company, for example, needed to handle a wide range of parts with varying quantities. By installing the Capto system, they were able to reduce setup times and increase machine utilization. The system’s ease of refitting and superior coupling stiffness made it a top choice over other modular systems.
In summary, the "plug-and-play" nature of the Sandvik Coromant Capto quick-change system delivers immediate time savings, improved production efficiency, and greater economic benefits. Whether in small-batch production or processes requiring frequent tool changes, this system offers a smart, flexible solution that meets the demands of modern manufacturing. Its adaptability across various machine types ensures that it can be implemented without limitations, delivering real results in terms of time and cost savings.
Horizontal Boring And Milling Machine
Horizontal Boring And Milling Machine, Universal Boring Machine, Full Function Machine
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