Grain and oil processing machinery industry is facing upgrading and upgrading

In order to meet the rising living standards of the people and the need for the development of the grain and oil industry, China’s grain and oil research institutes and scientific and technical personnel of universities and colleges, through the unremitting efforts of several generations, have made hundreds of scientific research achievements and promoted the grain and oil industry. The development of China's grain and oil industry for the modernization of our country's grain and oil industry to reach and reach the international advanced level has made contributions. In particular, starting from the “Seventh Five-Year Plan”, through the introduction and digestion and absorption of key technologies and equipment for foreign grain and oil processing, the level of rice, flour, and oil processing technology and equipment in China has reached a new level. .

At present, the rice milling, milling and fat preparation process is close to the advanced level in foreign countries, such as light roller milling and milling technology in wheat flour processing, wheat stripping and milling technology, rice low-temperature drying in rice processing, and selective refining technology. The application of new technologies such as expanded leaching, negative pressure evaporation, secondary steam utilization technology, and low temperature desolvation technology in the processing of oil and moon targets has promoted the improvement of the technological level and the upgrading of products. At the same time, the processing equipment has also been upgraded and replaced, localization has been achieved, and the past major equipment has relied on imported imports. The equipment manufacturing has reached the international advanced level.

A summary of the history of the development of the oil and fat equipment industry in order to make the Chinese vegetable oil processing industry have a healthy and orderly sustainable development. Based on the unified arrangements of the China Association for Science and Technology, the Oils and Fats Branch of the China Oils and Oils Association, on the basis of investigation and research and extensive solicitation of opinions, proposed the “Opinions on the Research and Development of Chinese Vegetable Oil Processing and Oil Processing Technology Development in 2020” for the processing of Chinese vegetable oils and fats. The current status, existing problems, and research and development of soybean protein, oil machinery and equipment, etc. proposed a mid- to long-term development plan, and put forward specific recommendations and measures for the implementation of the above plans. This will point the way for the sustainable development of China's oil industry.

Development and utilization of special oil resources. Development and utilization of special fuels, such as the high value-added full-price development and industrialization of camellia seed oil; evening primrose oil, perilla oil, grape seed oil, safflower oil, sea buckthorn oil, pumpkin seed oil, selenium-enriched oil, and mountain pale Sub-oils, Samara oil, walnut oil, almond oil, etc.; microbial oils and fats, using biotechnology to prepare special-function microbial oils and fats, such as PUFA-rich oils. PUFA mainly includes linoleic acid, γ-linolenic acid, dihomogamma-linolenic acid, α-linolenic acid, arachidonic acid, indolepentaenoic acid (EPA), decane dicarbonic acid (DHA), etc.; Oils, such as rice bran oil, corn oil, and wheat germ oil are superior functional nutrient health oils. At the same time, they can also extract byproducts such as vitamin E, oryzanol, periodontine, sterols, and waxes in their deep processing. For the research and application of deep processing of cereals and fats, hexadecyl alcohol, octacosanol, triacontanol and the like are prepared using the wax from rice bran.

Since the reform and opening up, through the digestion and absorption of leaching equipment and continuous independent innovation, both the technical level of the single oil machine, the single machine's maximum processing capacity, and the capacity of the oil-filled equipment and production line have been greatly improved, and the oil equipment industry has the ability to China's oil processing industry provides high-tech, advanced performance and reliable quality stand-alone products and complete sets of equipment. Such as large-scale oil extruders, large-scale hydraulic roller mills, large spiral oil presses, vertical and horizontal vane filters, disc centrifuges, and large-scale (3000 to 4000 t/d) continuous oil pre-extraction leaching Complete sets of equipment and large-scale continuous oil refining equipment (600t/d). The technical performance of some devices has approached or reached the international advanced level. At present, many Chinese oil and fat equipment have been exported to foreign countries, and some domestic foreign-funded enterprises have also adopted a lot of domestically-made equipment in their projects undertaken in China.

The rise of grain and oil machinery industry in China

The grain and oil machinery industry is an important part of the grain and oil industry. The grain and oil machinery industry includes the manufacture of rice, flour, oil and feed processing equipment; the manufacture of grain and oil storage and transportation equipment; deep processing of grain, oil and food, and packaging, metering, and sales equipment; and grain and oil testing laboratory equipment.

Before the founding of New China, most grain and oil industries in China were mainly simple and original workshops. Except Shanghai, Tianjin, Beijing, Guangzhou, Wuhan, Shenyang, and other major cities, the vast majority of regions use earth-grinding, soil-grinding, and soil-squeezing for processing grain and oil. The equipment is obsolete, the technology is backward, the operation is heavy, the production environment is poor, and the economy The situation with low technical indicators can be imagined. There are only a few large-scale and decent processing companies. Most of the production equipment of these enterprises are imported from abroad. What's more serious is that there is no manufacturing factory that specializes in producing grain and oil machinery and equipment. This is in line with our great country. The status of big agricultural countries is extremely disproportionate. With the recovery of our national economy, especially in the first five-year plan period, China's grain and oil processing output increased rapidly, and a large number of grain and oil processing enterprises were out of date and were in disrepair, unable to undertake such tasks, and urgently needed to be updated. Transformation. In order to change this situation as quickly as possible, at that time, the Ministry of Food decided to establish a grain and oil machinery factory and implement professional production. In the summer of 1958, the first meeting of the grain and oil machinery was held in Qingdao and the plan for grain and oil machinery development in the grain sector was formulated. The prelude to the nationwide construction of the grain and oil machinery industry. In October of that year, Beijing Food Machinery Factory was established on the basis of the Beijing Dongjiao Flour Mill Machine Repair Workshop; in March of the following year, approved by the State Council, the Wuxi City Heavy Industry Department’s mechanical manufacturing plant and the rubber rolling plant to which the chemical sector belongs. It was handed over to the Ministry of Food and merged to establish a subsidiary of the Wuxi Grain Machinery Plant. At the same time, the Shanghai Grain and Oil Machinery Manufacturing Plant was approved to be directly administered by the Ministry of Food; in 1964, it was expanded to the Zhengzhou Grain Foods Department on the basis of the Zhengzhou Steel Plate Oil Tank Construction Team. Machinery factory. At this point, the backbone of the food sector’s own grain and oil machinery was initially formed.

In 1965, under the background of preparations and preparations for various industries across the country, there were plans to implement inland migration plans for key coastal cities. The grain department successively merged Beijing Grain Machinery Factory with Tianjin Tongyihe Machinery Plant, which produces oil extraction machinery products, and relocated to Changzhi City, Shanxi Province, relocating the Shanghai Grain Machinery Factory to Anlu County, Hubei Province, where will be the Wuxi Food Machinery Factory. The valley rubber roll workshop was relocated to Changde City, Hunan Province; at the same time, the Sichuan Mianyang Grain Machinery Plant and the Gansu Yongdeng Food Machinery Plant, which are located in the western region, were transferred to the Ministry of Grain to be directly subordinate enterprises. In the end, there were seven grain factories directly under the Ministry of Grain, Wuxi, Anlu, Changzhi, Changde, Zhengzhou, Mianyang, and Yongdeng. Make the rice, surface, oil processing and warehousing transport machinery and equipment to achieve the matching Jackie Chan, the level of mass production.

Under the influence of the establishment of a direct grain machine manufacturing enterprise by the Ministry of Food, in order to adapt to the development of the grain and oil industry in various regions, provinces, municipalities and autonomous regions have successively built a number of grain and oil machinery manufacturing plants under the direct management of the provincial and municipal grain offices (bureaus); Some areas with better conditions, relatively developed areas of grain and oil industry, and county-level grain departments have also built a number of grain and oil machinery plants; many large and medium-sized grain and oil processing plants have set up repair workshops within them and combined repairs and repairs, resulting in China in the 1970s. In the medium term, it has a considerable amount of grain and oil machinery manufacturing capacity.

In order to support and promote the healthy and coordinated development of the grain and oil machinery industry, the Grain and Oil Industry Bureau of the former Grain Department has made arrangements for macroscopic guidance through planning arrangements. The products of grain and oil machinery are divided into three categories: department management, provincial management, and plant management. The domestic grain sector is the main target of sales, and balances are gradually balanced as needed. The production plans for seven of the immediate grain machinery are included in the national plan, bear relatively high manufacturing technology requirements, and are not suitable for the production of disperse products. According to the basic construction plan of the year and the need for equipment renewal, a unified national distribution is implemented; In addition to providing products for the province's grain and oil industry to develop and produce, some products have to be included in the national distribution; some products manufactured by the grain and oil machinery factories of the county and the county and plant grain and oil machinery products are mostly affiliated, simple, and small quantities of products in the production process. Mainly based on local and provincial needs of production, generally do not make a unified national distribution. However, regardless of the annual production plan of any product, it must be included in the national plan and comprehensively balanced according to the principle of “determining production on demand, preferential arrangement, fixed-point production, and joint production” and organize the supply of raw materials and supplies. At the same time, when arranging the annual production plan, the production and demand sides of grain products should be organized to sign supply and sales contracts each year to prevent blind production and ensure the development needs of the grain and oil industries.

After more than 20 years of unremitting efforts, China's grain and oil machinery industry has made considerable progress. According to statistical data, by 1985, there were 233 grain and oil machinery manufacturing plants with independent accounting, and the total output value of grain and oil machinery industry was 381.3 million yuan; the total value of fixed assets was 342.3 million yuan; the total output of grain and oil machinery products was 98,000 tons. 270,900 rubber rollers. The rise of China's grain and oil machinery industry provided equipment for the construction, expansion, and transformation of grain and oil industry enterprises, which initially met the needs of the grain and oil industry; at the same time, the earth-grinding, soil-grinding, and soil-squeezing grain and oil-plus workshops were completely phased out. The situation of dependence on imports was ended, and the mechanization of the grain and oil processing industry and the continuous production process were realized. Nationally, the face of the grain and oil industry has undergone fundamental changes. In the past few years, the grain processing workers in the past have given people the impression that the “rope tied up” and “going in eighteen, eighty out of eight” were embarrassing situations, and “cold hangovers, hot oil presses, and daughters entered into oil on the Yunnan-Guizhou Plateau”. The saying "lou" has become a historical joke. The processing of finished grain and oil in the country has met the market supply from the quantitative to the qualitative, guaranteed the military and civilian food, and supported the development of the national economy. By 1985, the country’s finished grain output had reached more than 50 million tons, including more than 2,265 tons of rice, more than 25,25 million tons of flour, more than 225 million tons of miscellaneous grains, and more than 2.5 million tons of vegetable oil. The total output value of the grain and oil industry reached more than 2.43 billion yuan, ranking first in the Chinese food industry.

The development of the grain and oil machinery industry has also created the brilliance of the grain and oil industry's export assistance. The products represented by small-scale hulling machines, rice mills and 200-type oil presses are exported as many as several thousand units each year, earning more than US$26 million in foreign exchange. Among them, the "Eastern Red" brand food machine and the "Shuangshi" brand Silicon Valley rubber roller have become the best-selling products on the Southeast Asian market. More than 30 grain and oil processing factory projects that are responsible for the economic assistance of the Chinese government to the Third World have reached more than 30 countries, which have a tremendous impact on the politics and economy of these countries and regions. The most representative ones are: rice mills assisting Myanmar and Algeria, cornmeal factories assisting Zambia, peanut oil plants assisting Guinea, sunflower oil plants assisting Romania, rice milling power plants involving rice milling in Mali, etc. This series of achievements reflects the hard work of several generations of employees in the grain and oil machinery industry and has won honors for the country.

China's grain and oil processing machinery industry has had a good foundation after more than 40 years, especially the continuous development of the last decade or so. Many companies and products have enjoyed a good reputation in the international and domestic markets, and some have become well-known. Brand. As economic globalization accelerates and market competition intensifies, China’s grain and oil processing machinery industry faces new opportunities and new challenges in both the international and domestic markets under the new situation in which China has joined the “World Trade”. Accelerating the “going out” strategy has become a A very important strategic task for grain and oil processing machinery manufacturing.

Although China's grain and oil processing machinery manufacturing industry has made considerable progress, it still faces many problems, mainly reflected in four aspects: First, the entire industry lacks a unified organization and management. Large enterprises are not strong or strong, and the situation where small businesses are not perfect or not is still very prominent. There is no reasonable industrial structure with “large and small, small and large”, and the industry’s production concentration is relatively low. The second is the lack of products and branded products with independent intellectual property rights. Third, there is a lack of orderly market order and coordination and communication within the industry, mutual price reduction and low price competition. Fourth, the lack of research and development capabilities, innovation capabilities need to be improved, the product competitiveness of the high-end market is not strong. All of these require us to attach great importance to and earnestly study and effectively solve the problem.

The huge domestic market is the foundation for the “going out” of China's grain and oil processing machinery manufacturing industry.

China's normal year produces 200 million tons of rice, 100 million tons of wheat, 90 million tons of corn, 60 million tons of oil, and 20 million tons of imported oil. These abundant grain and oil resources provide an important material basis for the development of China's grain and oil processing machinery. The largest number of grain and oil processing enterprises in China is the largest in the world, providing huge market capacity for grain and oil processing machinery manufacturing.

At present, the per capita GDP of our residents has reached more than 1,000 US dollars. Experience has shown that at this stage of social development, the proportion of industrial finished foods in foods will increase substantially, and it is expected that the total consumption of industrial foods will increase to 75% to 85%, which is an update on the manufacture of grain and oil processing machinery. higher requirement. The upgrading of grain and oil processing machinery has become an urgent task and will be fully implemented. This is the foothold for the development strategy of China's grain and oil processing machinery industry in the next 10 years.

The domestic market is the foundation for the development of China's grain and oil processing machinery manufacturing enterprises. The 1.3 billion Chinese consumers are an important force influencing the world economic structure. Domestic food manufacturing companies must rely on huge domestic market resources to make efforts to scale production, intensive business development, and constantly improve research and development capabilities and production and inspection levels, improve product technology content, and create their own brands. Domestic and international markets have won the initiative to compete with foreign counterparts on the same stage. This is the premise of the implementation of the "go global" strategy, and it is also the foundation for winning the competition in the international market.

China's grain and oil processing machinery manufacturing industry has already met the conditions for “going global”. After a period of rapid development, China’s grain and oil machinery processing and manufacturing industry has begun to shift from relying on quantitative expansion to relying on quality enhancement, and is now undergoing industrial upgrading. The important stage of the upgrade.

The current production capacity and scale of China's grain and oil machinery manufacturing enterprises have been able to meet the different needs of the domestic market, and some products have exceeded supply. The market maturity of the industry is getting higher and higher. Some leading enterprises have already had considerable competitive advantages in mechanical design, manufacturing processes and technical services, and are close to advanced foreign standards, such as light roller milling and milling technology in flour processing. , wheat peeling and milling technology; rice processing low-temperature drying, selection and tempering technology; oil processing expansion leaching, negative pressure evaporation and secondary steam utilization technology, low-temperature desolvent technology and so on. In particular, some small and medium sized grain and oil processing stand-alone machines and complete sets of equipment are cost-effective and enjoy a reputation for quality and low price at home and abroad, and have become a brand-name product in the minds of domestic and foreign customers. Such as Hebei King brand flour processing equipment not only occupy a certain market share in the country, but also exported to more than 30 countries and regions. The overall industry-wide strength is also sufficient in the world.

The current status of the entire industry and the supply and demand situation at home and abroad have made many companies feel that the domestic market is relatively narrow and the space for development has been constrained to some extent. Especially for some small and medium-sized processing machinery and equipment, market growth has encountered the constraints of “bottleneck” in market demand. In the international market, especially in the developing country market, China's grain and oil processing machinery of high quality and low price has a broad space for development.