How can technicians quickly find CNC machine tool failure?

CNC machine tool is a modern high-tech machine, electricity, light, gas integration of the crystallization, electrical complex, pipelines everywhere, CNC system variety, fault phenomenon is strange, different. Large CNC machine tools, there are thousands of components, if one of the components is faulty, it will lead to abnormal machine tools, as well as wire connections, pipe connections with each other, there will be a little negligence problems, and then Coupled with large, heavy numerical control machine tool is bulky, in the absence of constant temperature plant conditions, the impact of the environment can easily lead to failure.

reader:

I am in the workplace, the introduction of a lot of CNC machine tools, they are fledgling technical staff, CNC machine tools, how can we quickly find the fault, hidden danger, and in time to exclude it? How to repair these expensive equipment?

Machine Business Network Xiaobian:

CNC machine tools for technical staff, really need to spend a lot of time and effort to learn, research. Xiaobian think we must first have a high sense of responsibility and are not afraid of difficulties; Second, we must strive to master the numerical control technology, we should look more, ask more, remember more, think more, practice more, and gradually improve their technical standards and maintenance Ability to adapt to a variety of more complex situation, solve difficult problems, repair CNC machine tools.

CNC machine tools

First, we should see more

1. See more CNC data

2. Look at the electrical diagram, digest the electrical diagram

3. See more hydraulic, pneumatic chart, and further digestion

4. See more foreign language, to improve their professional foreign language reading ability

Second, we should ask

1. Ask technical experts

2. After the failure, to ask the operator master the entire process of failure.

3. Ask other maintenance personnel

Third, we should remember

1. Record the various parameters involved

2. Record hydraulic, pneumatic state

3. Take a notebook with you, the daily breakdown, how to rule out the process of record

Fourth, we should think more

Sometimes the repair is sometimes, not calm enough, there is no good analysis, drilling horns. We should put all the alarms and fault conditions that have occurred and make a comprehensive judgment and screening by using them from the table to determine the maximum probability of failure and then exclude them. ; Daoqianhuayuanyoucun; Duo Si, Duosi, to consider in advance, to the leadership of the physical and chemical proposals, efforts to improve the external environment of CNC machine tools, from the temperature, dust, humidity and other ways to find ways to adopt Installation of power regulators, installation of small air-conditioning cabinet and other measures to greatly reduce the failure of machine tools.

Fifth, we should practice more

1. More practice, to dare to hands-on, hands-on

For maintenance personnel, to be bold and cautious, to dare to hands-on, only speak, do not do it, repair bad CNC machine tools. But to be familiar with the situation before you start, do not blind, otherwise it will expand the fault, causing accidents, the consequences could be disastrous. At the same time we also be good at hands-on, we must first familiar machine machine control panel and the contents of the menu, do a good job freely, because the various models and system operation is the same. At the same time also make full use of self-diagnosis of CNC machine tools to quickly solve the problem.

2. More practice, develop their own ability and master experimental skills

3. More practice, learn to use the instrument

4. More practice, a small change small leather

5 more practice, to yourself board repair board

Despite the complicated and ever-changing CNC machine tool failures, as long as we take it seriously and cultivate a high-quality mechatronic maintenance team, we must know more about it, ask more, think more and practice more, gain experience and master maintenance skills. Can rely mainly on their own strength, the CNC machine repair, good, good management.

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