Introduction of Magnetic Separator
Magnetic separation is a continuous process that separates magnetic materials from non-magnetic ones. The mixture passes through a strong magnetic field, where magnetic particles are attracted to the separator and discharged through a chute. This method is widely used in various industries for material processing.
The efficiency of the separator depends on the magnet's strength and the conveyor speed. The magnet length ensures that the magnetic material remains in the magnetic field for 0.4 to 0.5 seconds. Strontium Ferrite permanent blocks are used to achieve a surface gauss of 2500.
The gap between the magnet and the conveyor is adjustable. A smaller gap improves separation efficiency. Each separator has its own drive system, and stainless steel splitters are placed between chutes to enhance performance. A vibrating feeder with two unbalance motors ensures even material distribution across the belt.
Classification of Magnetic Separator
Electromagnetic Type (with control panel): uses rare earth and ferrite magnets to form a permanent magnetic system.
Permanent Type (without control panel): uses excitation coils to form an electromagnetic system. It is commonly used in continuous operations with large amounts of iron.
Discharging Types of Magnetic Separator
Manual Discharge Type (without motor and belt)
Self-Discharging Type (with motor and belt)
Cooling Types: (only for electromagnetic type) Air Cooling, Oil Cooling, Fan Cooling
Operating Principle
The magnetic and non-magnetic material passes under the magnetic separator via a conveyor. The mixture is evenly fed onto the conveyor by a feeder. Under the influence of the magnetic field, the magnetic material is attracted upwards towards the magnet face. It is carried along the cleated belt of the separator and continuously discharged into the magnet chute. The non-magnetic material is carried by the bottom conveyor and discharged into the non-magnet chute.
Features of Magnetic Separation Equipment
1. Strong magnetic field intensity to remove iron particles from materials.2. Fully sealed structure for waterproof, dustproof, and corrosion resistance.
3. Low energy consumption.
Application of Belt Electromagnetic Separation
Used in mining, limestone, coke, cement, chemicals, plastics, coal, refractory materials, building materials, food, and other industries.Components of Magnetic Separator
Permanent magnetic plate, Belt, Motor, Iron frame.
Sketch Installation Drawing of Magnetic Separator
Model Selection
1. Consider belt width, inclination, material properties, humidity, thickness, iron content, and environment before choosing a model.
2. For high iron content, choose RCDC, RCDD, or RCDF series.
3. For low iron content, choose RCDA, RCDB, or RCDE series.
4. When using suspended electric and permanent magnet iron removers, use WCTG series five parallel rollers if the material is thick for better removal.
5. If the material cannot be removed by the iron remover, use a metal detector and automatic shutdown for iron removal.
Technical Data of Magnetic Separator
Model No. |
Adaptive Belt Width (mm) |
Suspension Height (h≤mm) |
Magnetic Intensity (≥mT) |
Thickness of Materials (≤mm) |
Motor Power (kw) |
Adaptive Belt Speed (≤m/s) |
Duty Type |
Weight (kg) |
Outline Dimensions (mm) |
||||
A |
B |
C |
D |
E |
|||||||||
RCYD(C)-5 |
500 |
150 |
320 |
80 |
1.5 |
4.5 |
continuous |
450 |
1900 |
710 |
935 |
950 |
753 |
Company Information
Victor is a leading mineral processing manufacturer with over 15 years of experience. Covering 48,000 square meters, we have advanced machinery, a professional R&D team, and installation services. With a 32% market share in China and exports to over 50 countries, we offer comprehensive solutions for mining projects, including mineral analysis, testing, design, and training.
Our Services
1. One-year warranty.
2. Sample testing available.
3. Custom project design based on your flow chart.
4. Overseas installation and training support.
5. After-sales service, including spare parts supply.
FAQ
Q: Are you a manufacturer of spiral chutes?
A: Yes, we produce spiral chutes at our factory in Shicheng, Ganzhou, Jiangxi.
Q: What is the warranty for spiral chutes?
A: 1 year.
Q: Can you assist with installation?
A: Yes, our technicians can help with installation if needed.
Q: Do you offer customized products?
A: Yes, OEM is welcome.
Contact
Mtcv-02W-O Series Flow Valves,Mtcv-02W Flow Valves,Mtcv-02W Series Flow Valves,Mtcv-02W Series Flow Control Valve
Shanghai Jinhai Hydraulic Co.,Ltd , http://www.shanghaijinhai.com